Custom care labels deliver mandatory garment wash instructions, fiber composition, and brand logos via thermal transfer, screen printing, or rotary printing on durable textile substrates, engineered for seamless garment integration and long-term laundry durability.
Technical Specifications
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Parameter |
Industrial Standard Specification |
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Substrate Materials |
Polyester Satin: 100–120 g/m² (Single/Double-sided) Nylon Taffeta: 70–90 g/m² (Coated) 100% Organic Cotton: Twill / Plain TPU Film: 0.10 mm – 0.15 mm |
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Printing Technologies |
Rotary Letterpress Screen Printing Thermal Transfer Offset Printing |
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Color Density & Limits |
Up to 6 colors front / 2 colors reverse PANTONE (PMS) color matching with white opaque under-base option |
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Dimensional Range |
Width: 10 mm to 100 mm Length: 25 mm to 250 mm (Tolerance: ±0.5 mm) |
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Supply Formats |
Roll Form: Core diameter 38 mm / 76 mm Pre-cut Pieces: Bundled in packs of 100 / 500 pcs |
Performance & Design Attributes
High-Tenacity Ink Adhesion: Pigment and resin inks bond directly to treated fabric surfaces, preventing fading or peeling during high-temperature washing and tumble drying.
Soft Ultrasonic Edge Cutting: Ultrasonic sealing creates a micro-melt soft border, eliminating fraying and preventing skin irritation in activewear and base layers.
High-Density Vector Definition: Rotary and screen printing deliver sharp typography down to 4 pt text size and precise logo borders without ink bleeding.
Substrate Versatility: Options range from ultra-soft TPU for infant wear to heavy-duty satin and cotton twill for industrial workwear and denim.
Target Industry Applications
Activewear & Performance Gear: Stretch-resistant satin substrates withstand friction and high-frequency laundering.
Infant & Children Wear: OEKO-TEX Class I certified cotton and TPU fit sensitive skin safety requirements.
Workwear & Denim: Heavyweight nylon taffeta and durable satin endure industrial wash and high-heat drying.
Home Textiles & Bedding: Wide-format labels accommodate multi-language care instruction matrices.
Customization Matrix
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Customization Aspect |
Available Options |
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Cut & Fold Types |
Straight Cut: Flat, 2–3 mm seam allowance Center Fold: Top loop, 5 mm fold margin End Fold: Left/Right fold back 5–7 mm Mitre Fold: Angled hanging loop style |
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Edge Finish |
Ultrasonic Cold Cut Laser Cut Hot Knife Cut Woven Selvedge Edge |
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Color Calibration |
Spectrophotometer verification (Delta E < 1.5) White opaque under-base for dark/natural bases |
Pre-Production & Artwork Verification
Artwork Requirements & Formats: Submit vector artwork in .AI, .PDF, or .EPS format with all fonts outlined and color specifications indicated in PANTONE (PMS) codes.
Digital Proof Sign-Off: A 1:1 scale proof detailing fold lines and sewing margins requires client approval prior to tooling.
Care Symbol Validation: Standardized international symbol sets (ISO 3758 / GINETEX / ASTM D5489) undergo verification to match target import market regulations.
Quality Assurance & Testing
Wash Fastness: Batches undergo 5 consecutive 60°C wash cycles (ISO 105-C06 / AATCC 61); inks must achieve Grade 4–5 on the ISO Grey Scale.
Rubbing Resistance: Crockmeter testing applies 100 dry and wet friction cycles to verify ink binding strength against fabric abrasion.
Dimensional Stability: Labels undergo thermal shrinkage testing under 150°C iron press conditions; size variance remains within ±1.0%.
Commercial, Packaging & Logistics
Minimum Order Quantity (MOQ): Standard MOQ is 1,000 pcs per design/size (Volume tier discounts available for orders over 10,000 pcs).
Moisture-Proof Sealing: Pre-cut labels are vacuum-sealed in polyethylene bags with desiccant packs to prevent moisture absorption and ink sticking during transit.
Outer Cartons: Packed in 5-ply double-wall corrugated cartons with corner protection for secure palletization.
Lead Times:
• Physical Sampling: 3 to 5 working days
• Mass Production: 7 to 10 working days following final artwork approval
Frequently Asked Questions
Q: What cut style prevents label fraying inside delicate garments?
A: Ultrasonic cutting seals synthetic edges smoothly without hard melt beads. For cotton substrates, folded ends (End Fold or Center Fold) completely tuck raw edges inside sewing seams.
Q: How are color matches verified on natural or dark fabric bases?
A: A white opaque under-base layer is applied to dark or unbleached substrates prior to printing target PANTONE colors, ensuring consistent hue representation (Delta E < 1.5).
Q: What minimum font size is readable on satin labels?
A: Maintain a minimum font size of 4 pt for sans-serif typefaces and a line weight threshold of at least 0.15 mm to prevent ink bridging during printing.
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