Woven-edge satin, polyester, TPU, and organic cotton care labels provide essential garment wash instructions, fiber content declarations, and size specifications. Printed with high-density resin ink and finished with ultrasonic-cut edges, these custom care labels maintain legibility through repeated home laundering, industrial washing, and dry cleaning without causing skin irritation.
Product Specifications
|
Specification Item |
Standard / Capability Range |
|
Base Material |
Polyester Satin, Woven Edge Satin, Cotton Twill, TPU, Tyvek (1025D) |
|
Printing Process |
Rotary Screen, Thermal Transfer, Flexographic (Up to 6 Spot Colors) |
|
Dimensions |
Width: 10 mm – 50 mm; Length: 30 mm – 150 mm (Tolerance: ±0.5 mm) |
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Fold Styles |
Straight Cut, End Fold, Center Fold, Manhattan Fold, Loop Fold, Mitre Fold |
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Wash Durability |
Home wash up to 60°C, Industrial wash up to 90°C, Dry clean resistant |
|
Certifications |
OEKO-TEX Standard 100 Class I, REACH, RoHS compliant |
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Order Quantity |
Minimum 500 pcs per size breakdown / artwork version |
Core Performance Features
Ultrasonic Edge Processing: High-frequency cutting seals synthetic fabric edges cleanly, eliminating sharp melted beads to prevent scratchiness along seam lines.
Resin Ink Penetration: Formulated thermal transfer and screen inks bind into synthetic fibers, resisting fading or blurring under harsh chemical washes.
Variable Data Printing: Automated production systems handle mixed-size assortments (XS to 3XL) and multi-language care instruction batches within a single run.
Skin-Friendly Softness: Natural cotton twill and woven-edge satin tapes offer a smooth hand-feel suitable for lingerie, sleepwear, and infant apparel.
Industry Applications
Innerwear & Lingerie: Ultra-soft center-fold satin labels stitched into necklines or lower side seams.
Performance Activewear: Stretch-compatible TPU and lightweight printed satin labels integrated into athletic side seams.
Outerwear & Denim: Heavy-duty Tyvek and reinforced polyester labels built to withstand stone washing and enzyme rinses.
Home Textiles: Wide-format care labels attached to bedding, towels, and upholstered furniture seam lines.
Technical Customization Options
Substrate Grades: 70D high-density white or black polyester satin, 100% organic combed cotton, and 0.12 mm matte translucent TPU.
Color Matching: Up to 6 solid spot colors indexed to Pantone Solid Coated/Uncoated reference standards, plus metallic gold/silver foils.
Margin Specifications: 5 mm end-fold clearance; 7 mm top seam allowance for center-fold attachment.
Size Sorting: Grouped bundle packing sorted sequentially by size (e.g., S, M, L, XL) with clear outer labeling per bag.
Production & Quality Verification
Vector File Requirements: Artwork accepted in AI, PDF, or EPS formats with fonts outlined and embedded images at 300 DPI minimum.
Proofing Timeline: Digital PDF proof issued within 24 hours showing seam allowances, fold lines, and color codes; physical sample produced in 3 to 5 days.
Wash Resistance Testing: Batch samples undergo 20 consecutive ISO 6330 wash cycles at 60°C followed by tumble drying to confirm text legibility.
Colorfastness & Stability: AATCC 8 wet/dry friction tests prevent ink transfer, while thermal pressing tests keep shrinkage under 1.5% at 150°C.
Symbol Standardization: Layout validation ensures care iconography complies with ISO 3758 and GINETEX regulations.
Packaging & Logistics
Inner Protection: Sealed polyethylene bags containing 500 or 1,000 pieces per roll or flat bundle against dust and humidity.
Master Packaging: 5-ply corrugated shipping cartons reinforced with corner guards to protect labels during ocean or air transit.
Shipment Labeling: External carton stencils display PO numbers, garment style codes, size breakdowns, net weight, and gross weight.
Turnaround Times: Bulk production completed in 7 to 10 business days for quantities up to 500,000 pieces following sample sign-off.
Frequently Asked Questions
Q: What are the minimum font size and line weight guidelines for legible care label printing?
A: Minimum font height is 1.2 mm (approx. 5 pt) on satin or cotton tape. Line thickness should measure at least 0.15 mm in vector artwork to prevent ink bleeding during high-speed rotary printing.
Q: How are size variations managed under a single purchase order?
A: Multiple size variations can share one primary layout design. Size breakdowns require a minimum quantity of 500 pieces per size, with finished goods sorted into individually labeled packages.
Q: Why is ultrasonic cutting preferred over heat sealing for care labels?
A: Ultrasonic cutting uses high-frequency acoustic vibrations to melt and bond fabric edges instantly, leaving a soft border without the hard, sharp plastic bead produced by standard thermal hot-knife cutting.
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